So my only pair of Alpinist brakes, broke. The spring finally gave up on my fitness skis. I don't use Alpinist brakes except for up the resort because, well, they don't really work. And, I don't think they add any real underfoot support since the brake pedal just flops around and the stomp is well below the boot sole...
Looked at the brake & decided to go into development mode. All I wanted was the "box" that houses the spring/arms, so everything but the steel box & plastic stomp went away. G/Flex epoxy'd the plastic stomp plate back on, then cyanoacrylate bonded some 1mm PTFE sheet to that. Net result was 14.2mm height and a 0.5mm gap to my boot sole. That gap will be essentially zero when weighted, thus the PTFE AFD to ensure correct binding function.
Tested the final prototype in a shop with a Vermont DIN tester for lateral release (weighted). With the binding set at 9, the DIN release was ~8-9. Happy with that.
Will it ski better? Dunno, let you know later. Will it hold up to 10,000 stomps? Again, no idea, but at least I used up some broken brakes that never really worked to begin with. And FWIW, the new Alpinist Free "performance booster" only works with the brakes, and has an oddly aggressive texture that I'm questioning for correct lateral release. I like this better, but let me know if you think it's whacked.
Hope the image uploads OK, the interface here is pretty 1980's bulletin board...
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